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Process Safety Engineer (Power Plant)

SpaceX

Memphis · Colossus - Memphis · 3+ years experience · Hybrid · Posted Sep 22, 2026

At a glance

Experience
3+ years experience
Workplace
Hybrid
Location
Memphis · Colossus - Memphis

About the role

  • The Memphis Environmental Health & Safety team is seeking a highly driven engineer to establish process safety parameters across power generation systems and supporting utilities.
  • A successful engineer in this role will thrive in a high-paced collaborative environment and serve as a process safety SME with operations, engineering, and construction stakeholders at the Memphis power plant and related facilities.

Responsibilities

  • Conduct Process Hazard Analyses (PHAs) of power generation systems, fuel gas, steam, and chemical utilities, and recommend controls to manage risks as low as reasonably practicable
  • Evaluate equipment overpressure/overtemperature scenarios, including boilers, heat recovery systems, turbines, pressure vessels, and relief systems
  • Perform/oversee Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), risk assessments, and hazard analyses on complex process and power plant equipment
  • Implement and field-validate safety-critical instruments and interlocks during Pre-Startup Safety Reviews (PSSRs) as new generating units and supporting systems come online
  • Implement a Process Safety Management (PSM) program and ensure compliance with all applicable pillars of PSM
  • Support commissioning and startup of new power generation facilities and major capital projects in Memphis
  • Partner with operations, maintenance, and construction teams to identify and mitigate process safety risks during both ongoing operations and facility build-out
  • Utilization of quality and risk tools such as root cause analysis and corrective action, HAZOP, LOPA, FMEA/PFMEA, control plans, and structured problem-solving
  • Utilization of process modeling tools such as Aspen Plus, Aspen HYSYS, and/or Aspen Dynamics

Requirements

  • Bachelor’s degree in process safety, chemical engineering, mechanical engineering, or an engineering discipline
  • 3+ years of experience with design, commissioning, or process safety of power generation, utilities, or high-hazard process systems

Preferred qualifications

  • Master’s degree in chemical engineering
  • Master’s degree in chemical or mechanical engineering
  • Ability to read and interpret P&IDs, single-line diagrams, equipment datasheets, and instrumentation diagrams
  • Experience with reviewing safety control circuits and calculating safety performance levels (SIL/SIS)
  • Experience with design, commissioning, or PHA of power plant systems such as fuel gas, boilers/HRSGs, steam turbines, high-energy piping, hydrogen, ammonia, water treatment, and bulk chemical storage
  • Advanced understanding of industry codes, standards, and practices such as ASME, NFPA, ANSI, IBC/IFC, RAGAGEP, and applicable OSHA PSM / EPA RMP requirements
  • Strong interpersonal and collaborative skills
  • Enthusiasm for supporting high-reliability power generation that enables mission-critical operations

Workplace

  • This is not a remote or hybrid position and will require relocation if not already local to the Memphis, TN area

Skills

  • Aspen Plus
  • Aspen HYSYS
  • Aspen Dynamics
  • HAZOP
  • LOPA
  • FMEA/PFMEA

SpaceX

Process Safety Engineer (Power Plant)

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