Staff Engineer, Aircraft Configuration Design - Ranger (R6298)

Seattle · USD 170,000-260,000 / year · Onsite · Posted Oct 17, 2026

At a glance

Shield AI is seeking a Staff Engineer for Aircraft Configuration Design - Ranger to assist in the conceptual and preliminary design of its newest UAV platforms.
The role involves ensuring optimal aerodynamic and structural configurations while supporting aircraft sizing, weight estimation, and trade studies.
The position is located in Seattle.

Assist in the conceptual and preliminary design of Shield AI’s newest UAV platforms, ensuring optimal aerodynamic and structural configurations.
Support aircraft sizing, weight estimation, and trade studies to evaluate different airframe configurations.
Work with multi-disciplinary engineering teams (mechanical, electrical, propulsion, avionics) to ensure seamless system integration.
Develop and refine 3D CAD models of aircraft structures, subsystems, and flight critical components.
Perform basic aerodynamic and structural analysis using computational tools to assess feasibility and performance impacts.
Participate in design reviews, system trade studies, and prototype development efforts.
Support rapid prototyping and wind tunnel testing of scaled models to validate design concepts.
Assist in requirements development, documentation, and verification planning for aircraft subsystems.
Ensure designs comply with manufacturing feasibility, mission requirements, and aerospace industry standards.
Work closely with manufacturing and production teams to transition designs from concept to prototype and full-scale production.

Bachelor’s degree in Aerospace, Mechanical, or Systems Engineering (or related field).
Typically requires a minimum of 7 years of related experience in aircraft design, configuration layout, or airframe integration.
Proficiency in CAD modeling (NX, SolidWorks, or similar) for airframe and structural design.
Basic understanding of aircraft aerodynamics, structures, and propulsion system integration.
Ability to perform basic FEA, CFD, or weight & balance assessments.
Strong problem-solving skills, attention to detail, and ability to work in cross functional teams.
Excellent communication and technical documentation skills.
Active Secret clearance

Master’s degree in Aerospace, Mechanical, or Systems Engineering (or related field).
Experience with UAV design or aircraft conceptual design.
Familiarity with aircraft performance modeling, stability & control, and flight dynamics.
Hands-on experience with rapid prototyping, wind tunnel testing, or flight hardware development.
Knowledge of manufacturing techniques, composite materials, and aerospace structural design principles.
Experience working in a fast-paced, high-tech startup or defense environment.
Active TS clearance or ability to gain a TS clearance.