Staff Manufacturing Process Engineer (Intel Systems - Arsenal)

Ashville · Ashville, OH (Arsenal 1) · USD 143,000-180,000 · 12+ years experience · Posted Sep 23, 2026

At a glance

The Staff Manufacturing Process Engineer will lead manufacturing process development for intelligence systems within the Arsenal team.
This role involves managing the full manufacturing value-chain, including design for manufacturability, tool design, process optimization, and vendor interaction.
The position requires hands-on collaboration with technicians and engineers to build prototype hardware and scale production in a fast-paced environment.

Own manufacturing of intelligence systems across all manufacturing steps.
Provide Design for manufacturability and assembly feedback.
Develop novel tooling solutions for fabrication and assembly.
Develop process flows and build out production lines for complex assemblies.
Evaluate and disposition non-conformances of hardware.
Write documentation for manufacturing at scale, including work instructions, quality plans, and inspection requirements.
Iterate on assembly processes to incorporate lessons learned.
Work with contract manufacturers to develop repeatable, sustained processes.
Work hands-on with technicians and engineers to build prototype hardware.
Travel to suppliers for sourcing, production issue resolution, and quality procedure implementation.

Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related technical field.
12+ years of experience in manufacturing process development.
Demonstrated expertise in creating clear, detailed work instructions and manufacturing process documentation.
Experience optimizing manual assembly operations and establishing standardized work.
Proven ability to analyze and improve manufacturing processes using lean manufacturing principles.
Strong troubleshooting and problem-solving skills.
Proficiency with CAD software for creating assembly documentation and tooling design.
Excellent communication skills and ability to work effectively in cross-functional teams.
Experience with manufacturing execution systems and digital work instructions.
Currently possesses an active U.S. Secret security clearance.

Experience in defense, aerospace, or other high-reliability manufacturing environments.
Harness & PCBA fabrication experience including prior work with or setup/modification/monitoring SMT processes.
Six Sigma Green Belt or Black Belt certification.
Software scripting experience in any language.