Sr Mechanical Engineer I (Onsite)

Sterling · Virginia-Sterling · USD 108,750-174,000 · Hybrid · Posted Sep 24, 2026

At a glance

Mechanical Engineers at Dedrone have full design ownership over next generation cUAS technology from conceptualization through production.
This role emphasizes mechanical design, thermal analysis, prototyping, and system integration.
The ideal candidate will have a strong background in CAD modeling, structural optimization, and hands-on prototyping.

Drive innovative product development from conceptualization through manufacturing, ensuring designs meet durability and reliability standards.
Utilize creative problem solving skills to lead ideation of new product architectural concepts for subsystem and system level designs.
Construct and analyze high fidelity proof-of-concept prototypes.
Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis, testing, and other exploratory means.
Collaborate regularly with both domestic and international stakeholders.
Work autonomously and collaboratively in an empowering and fast-paced environment.
Hone your engineering expertise in a dynamic learning environment focused on personal and professional development.
Rigorously document and manage design specifications, production processes, and compliance requirements.

Bachelor’s or Master’s degree in Mechanical Engineering or a related field
Proven experience in mechanical design and system integration, preferably in industries involving advanced hardware systems
Proficiency in CAD software (e.g., SolidWorks, AutoCAD, Fusion 360) for 3D modeling and detailed engineering drawings
Hands-on experience with prototyping tools and fabrication equipment (e.g., drills, bandsaws, 3D printers)
Knowledge of embedded systems, microcontrollers (e.g., ESP32, Arduino), and single-board computers (e.g., Raspberry Pi)
Strong understanding of engineering principles, including heat transfer, EMI, and shock/vibration
Experience with simulation tools for thermal and structural analysis
Familiarity with MIL STDs and designing for harsh environments
Strong analytical and problem-solving abilities to identify and resolve technical challenges
Excellent communication skills to effectively collaborate with cross-functional teams and present complex ideas

Hybrid schedule requiring onsite work in Sterling, VA Tuesdays through Fridays with remote flexibility on Mondays.